UPCAST
DIP Forming
Continuous
Extrusion Process
Copper Strips being
spooled |
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Principle

When frictional energy is applied to a ductile metal like copper, its
temperature increases to form a plastic mass which can be continuously
extruded out of a die into the desired shape.
Process

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Soft
copper rod is fed to a rotating wheel and shoe assembly housing
the extrusion die.
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The
extreme pressures created with this arrangement leads to rise in
temperature of the mass of copper in the die chamber to the
plastic working range.
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This
leads to continuous hot extrusion
of a copper shape according to the die geometry.
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The
emerging hot copper shape is then quenched, dried and spooled.
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The
continuous extrusion process offers considerable advantages over
conventional processes and is far more versatile.
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Enables production of
long continuous lengths of soft
annealed copper shapes.
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It offers finish dimensions for soft annealed copper
products with
a far higher degree of dimensional
accuracies particularly
with small corner radii.
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It produces a product with far less burrs than those by the
conventional route.
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It facilitates production of complex cross sectional
geometries in
a single stage.
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