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A leading manufacturer of oxygen free high conductivity copper products

CONTINUOUS EXTRUSION PROCESS
UPCAST 
DIP Forming
Continuous Extrusion Process


Copper Strips being spooled

Principle



When frictional energy is applied to a ductile metal like copper, its temperature increases to form a plastic mass which can be continuously extruded out of a die into the desired shape.

Process

Soft copper rod is fed to a rotating wheel and shoe assembly housing the extrusion die.

The extreme pressures created with this arrangement leads to rise in temperature of the mass of copper in the die chamber to the plastic working range.

This leads to continuous hot extrusion of a copper shape according to the die geometry.

The emerging hot copper shape is then quenched, dried and spooled.

The continuous extrusion process offers considerable advantages over conventional processes and is far more versatile.

Enables production of long continuous lengths of soft
annealed copper shapes.

It offers finish dimensions for soft annealed copper
products with a far higher degree of dimensional
accuracies particularly with small corner radii.

It produces a product with far less burrs than those by the conventional route.

It facilitates production of complex cross sectional 
geometries in a single stage.